KOHLER Maschinenbau GmbH, a recognized leader in leveling technology, has introduced its latest innovation—the Peak Performer 90P, a next-generation part leveling machine that sets new standards in energy efficiency, durability, and operational ease. Designed for high-precision sheet metal processing, the 90P is engineered to optimize performance while drastically reducing energy use and maintenance requirements.
Engineered for Precision and Performance
Stress in sheet metal plays a pivotal role across the entire production chain—from cutting and punching to welding and assembly. The 90P ensures sheets are professionally leveled, delivering low-stress, flat components ideal for seamless downstream processing. Capable of handling sheet thicknesses from 0.2 mm to 66 mm and widths up to 2,500 mm, the 90P is KOHLER’s answer to the evolving demands of modern metal fabrication.
Unlike conventional systems, the 90P uses a patented electromechanical dynamic gap control and reversible leveling rollers—entirely eliminating the need for hydraulics. This innovation enables more precise leveling and significantly improves energy performance, reducing consumption by up to 75% compared to traditional hydraulic models.
Compact Design, Powerful Output
The Peak Performer 90P’s new drive system has been optimized to improve torque transmission and force flow while maintaining consistent performance. With fewer spare and wear parts, the machine reduces operating costs and virtually eliminates unexpected downtime. Improved access to the drive area further simplifies routine maintenance.
Despite its power, the 90P features a compact design—6% smaller than its predecessors—allowing easier transport without the need for costly escort vehicles. It also accommodates a broader range of material sizes, with a 40% reduction in the minimum part length for leveling.
Smart Features for Smarter Operations
The 90P isn’t just about performance; it’s also user-friendly. The intuitive HMI interface includes KOHLER’s proprietary Expert Calculation System, which helps operators quickly determine optimal leveling parameters. Known part settings can be stored and retrieved easily, further streamlining operations.
To support user awareness and efficiency, the machine includes smart lighting that visually indicates its status. A green light confirms smooth operation, while a red alert signals issues at either the infeed or outfeed—adding a layer of functional safety and clarity on the shop floor.
Sustainability and Innovation Combined
KOHLER continues to push boundaries with the Peak Performer 90P, advancing its vision for sustainable and intelligent manufacturing. With its innovative group drive system for the 17 leveling rollers, the machine combines operational excellence with a commitment to environmental responsibility.
In a statement, the company emphasized its mission to deliver leveling solutions that are not only technologically advanced but also environmentally conscious: “The 90P redefines what’s possible in sheet metal processing. It reflects KOHLER’s dedication to optimizing energy efficiency, reducing costs, and improving functionality—all in one compact, powerful machine.”
With its state-of-the-art design, enhanced functionality, and unmatched efficiency, the KOHLER Peak Performer 90P represents the future of industrial sheet metal leveling.
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