Ingersoll Rand has introduced Ecoplant, an advanced control platform designed to optimise the performance of compressed air systems in manufacturing environments. By leveraging real-time data and artificial intelligence, the system aims to significantly reduce energy consumption, unplanned downtime, and carbon emissions.
Ecoplant uses continuous monitoring and machine learning to dynamically adjust compressed air systems based on actual demand. The result is improved operational efficiency, reduced maintenance risks, and enhanced sustainability across industrial sites.
“Ecoplant is a game-changer for facilities relying heavily on compressed air,” said Keith Findlay, Technical Account Manager at Ingersoll Rand. “Unlike traditional systems, it offers 24/7 real-time monitoring and adjusts automatically to production changes.”
According to Ingersoll Rand, the potential cost savings are substantial. A typical UK automotive plant could reduce annual operating costs by £217,000 to £278,000 through Ecoplant’s intelligent control, improved maintenance scheduling, and reduced production downtime.
Designed for scalability and ease of integration, Ecoplant is compatible with all compressor types and can be retrofitted to systems using 300kW and above. It also works with compressors from other manufacturers, making it an accessible upgrade for facilities with mixed equipment.
The platform includes a customisable dashboard that delivers real-time performance analytics and energy insights, helping operators make informed decisions on the shop floor. Additionally, cloud-based access and unlimited data logging enable remote monitoring and management from anywhere in the world.
“Capital expenditure can be a hurdle for many businesses, especially with evolving production demands,” Findlay added. “Ecoplant is offered through a monthly subscription that includes hardware, installation, and maintenance—eliminating upfront costs and delivering a fast return on investment.”
As factories accelerate toward Industry 4.0, Ingersoll Rand positions Ecoplant as a critical tool for achieving both financial and environmental performance goals. By aligning compressed air usage with actual production needs, the system delivers measurable gains in energy efficiency and reliability.
“Industry 4.0 is no longer the future—it’s here,” said Findlay. “And Ecoplant is helping manufacturers meet its demands head-on.”
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