Global motion technology leader Schaeffler has unveiled a new family of medium frequency induction heaters for the Australasian market, designed to boost safety, efficiency, and productivity across industrial maintenance operations. These versatile tools dramatically reduce heating times and can cut bearing mounting and dismounting durations by up to 50%.
Unlike traditional methods such as gas burners or oil baths, Schaeffler’s Medium Frequency Technology (MFT) heaters offer a flameless, controlled heating process that enhances workplace safety while reducing the risk of component damage. This makes them an ideal solution for industries demanding precision and reliability, including mining, manufacturing, energy, quarrying, cement, pulp, paper, sugar, and materials handling.
Versatility for Mounting and Dismounting
Unlike conventional induction heaters, which are typically used only for mounting, the new MFT units support both mounting and dismounting of large components. This flexibility is enabled by their high thermal capacity and adaptable installation methods, allowing for fast, stress-free removal of bearings, shafts, gear wheels, and couplings without inflicting damage.
“The MFT heaters overcome the common challenges associated with heating heavy, complex machinery components in a safe, efficient, and precise way,” said Schaeffler Australia, which distributes the heaters across Australia and New Zealand and provides full technical support.
A Broad Range of Heating Power
The new lineup includes nine models ranging from 1.2 kW to 45 kW, making it suitable for a broad range of applications. The “HEATER” series is engineered for the rapid, even heating of complete rolling bearings, roller bearing inner rings, and other rotary machine parts that require thermal expansion before assembly.
These tools are part of Schaeffler’s Lifetime Solutions portfolio — an all-in-one lifecycle management approach combining monitoring, analysis, and maintenance to extend the operational life of industrial equipment and reduce unplanned downtime.
Significant Maintenance Time Savings
Schaeffler Australia highlights the significant time and labor savings MFT heaters can offer. For example, the disassembly and reinstallation of complex gearboxes in large raw material mills — a process that can traditionally take up to 30 days — can be cut in half using MFT technology.
“This not only simplifies demanding maintenance jobs but also improves safety and reduces total cost of ownership for industrial operators,” said the company.
Key Features and Benefits
- More Applications: Suitable for both mounting and dismounting, even on large components.
- Greater Flexibility: Adaptable thanks to both fixed and flexible inductors.
- Custom Solutions: A wide range of models ensures the right fit for every task.
- Higher Efficiency: Improved energy performance helps cut operational costs.
- Enhanced Sustainability: Reduced energy use means a smaller environmental footprint.
- Improved Mobility: Compact, lightweight MF-GENERATORs allow work to be performed directly at the site of the equipment.
- Increased Safety: No open flames, accurate temperature control, and reduced overheating risk protect both equipment and personnel.
Intuitive Control and Advanced Safety
Each unit features an easy-to-use 7″ touchscreen control panel, allowing operators to program complex heating cycles with precision. This user-friendly interface ensures repeatable results, even in demanding industrial environments.
By eliminating open flame methods, Schaeffler’s MFT heaters also align with modern safety and environmental regulations, offering a smarter alternative for industries focused on energy conservation and operational uptime.
Available Now in Australasia
The new MFT heater series is now available through Schaeffler Australia, with full local support for installation, training, and application optimization.
As industries across Australasia push for smarter, faster, and safer maintenance practices, Schaeffler’s latest induction heating technology is poised to become an essential tool in the drive toward more efficient and sustainable industrial operations.
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