At WCCO Belting, automation is not about replacing workers but empowering them. By integrating custom-designed machinery into production processes, the company has successfully reduced physical strain on employees while significantly boosting output. This approach demonstrates how thoughtful automation can create a more efficient and sustainable manufacturing environment.
Custom Solutions for Unique Material Challenges
Working with rubber presents distinct challenges due to its elastic properties. Unlike more rigid materials, rubber has memory—it tends to return to its original shape after being stretched. WCCO Belting developed specialized equipment to prestretch rubber belts, establishing a controlled memory point that ensures consistent product performance for customers. This innovation has tripled production volume while eliminating the physically demanding manual process that previously caused worker fatigue.
Precision and Safety Through Automation
The company identified another opportunity for improvement in belt trimming operations. Previously done by hand, this critical finishing process has been transformed through automation. A custom trimmer machine now performs precise cuts during the press stage, enhancing both product consistency and workplace safety. This change exemplifies WCCO’s philosophy of automating repetitive, hazardous tasks to protect workers while improving quality.
Continuous Improvement Through Iterative Design
WCCO Belting views automation as an evolving process rather than a one-time implementation. Each machine undergoes rigorous prototyping, testing, and refinement—with subsequent generations incorporating lessons learned from production experience. This iterative approach ensures continuous process optimization and equipment performance enhancement over time.
Sustainable Production Through Balanced Automation
The company compares its automation strategy to long-distance running, emphasizing steady, sustainable production rather than short bursts of intense output. Automated processes have leveled physical demands, allowing a broader range of employees to perform tasks effectively after proper training. This approach has maintained workforce numbers while dramatically increasing productivity—proving that automation and human labor can work synergistically to benefit both workers and customers.
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