Comau has extended its participation in the EU’s Flexible Battery Dismantling (Flex-BD) project, reinforcing its commitment to sustainable battery recycling solutions. The industrial automation specialist is scaling up its robotic dismantling system to address the anticipated surge in end-of-life electric vehicle (EV) batteries across Europe.
Robotic Innovation Meets Growing Recycling Demand
The Flex-BD system represents a technological leap in battery processing, replacing hazardous manual disassembly with automated precision. Using high-payload NJ-series robots with adaptive end-effectors, the system can safely handle various battery configurations while minimizing human exposure to toxic materials. Comau projects over 1 million spent EV batteries will require processing by 2030, creating urgent demand for such automated solutions.
Enabling Second-Life Battery Repurposing
Beyond traditional recycling, Flex-BD now supports second-life applications—a critical differentiator. The system carefully maintains low charge levels during disassembly, preserving battery modules for reuse in energy storage systems. This approach contrasts with destructive recycling methods, creating additional value streams while reducing raw material consumption.
User-Friendly Automation for Flexible Operations
The system employs innovative LowCode programming and CAD-based cycle definitions, allowing rapid reconfiguration without deep technical expertise. Advanced environmental perception enables real-time adjustments, making the solution adaptable to diverse battery designs—a key advantage as battery technologies continue evolving.
Driving Sustainable Manufacturing Forward
Comau’s work on Flex-BD complements its broader electrification initiatives, including battery production systems and renewable energy integration. By addressing both manufacturing and end-of-life processing, the company is positioning itself as a full-cycle partner in the transition to sustainable mobility.
Related Topics: