Unisign Machine Tools has unveiled the UNIMAST, a revolutionary CNC machining center designed specifically for high-volume production of forklift mast channels. The machine’s standout feature is its ability to process left and right mast beams simultaneously in a dual NC-controlled indexer, drastically reducing cycle times while maintaining precision. With fully automated operation—including a FIFO-based handling system—the UNIMAST can achieve an annual output of up to 80,000 mast pairs, setting a new industry standard for productivity.
Adaptable for Diverse Mast Profiles
Flexibility is key in forklift mast production, and the UNIMAST delivers with multi-profile compatibility. It handles H, U, I, and custom-shaped profiles ranging from 1 to 8 meters in length, eliminating the need for time-consuming retooling. The machine’s rotating machining capability allows all four sides of a profile to be processed in a single setup, ensuring high precision while minimizing manual adjustments.
Seamless Automation from Loading to Unloading
The UNIMAST integrates seamlessly into existing workflows. Mast channels can be manually loaded or automatically retrieved from a warehouse. A barcode scanning system identifies each profile and automatically selects the correct machining program. Once processed, the finished channels are moved to the exit position, ready for the next production stage—reducing downtime and human error.
Enhanced Safety and Clean Operation
Unisign emphasizes operator safety with the UNIMAST’s fully enclosed design, which contains chips and debris within the machine. An intelligent chip management system ensures a clean working environment while maintaining uninterrupted production flow. The ergonomic layout further enhances workplace safety, reducing strain on operators.
Industry-Leading Precision and Cost Savings
“The UNIMAST represents a major leap forward in CNC machining for forklift mast production,” said Paul Lennaerts, Operations Manager at Unisign. “Its unmatched efficiency, automation, and adaptability help manufacturers cut costs, improve precision, and optimize production like never before.” With its high-speed processing, flexible design, and smart automation, the UNIMAST is poised to transform forklift mast manufacturing worldwide.
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