As manufacturing systems grow increasingly compact and multifunctional, the demand for equally compact, high-performance metrology tools has surged. Enter the K3S series—a new class of ultra-compact wired touch probe sensors engineered to meet the stringent requirements of CNC automatic lathes and precision grinding systems.
Measuring just φ17.8 mm in diameter—the smallest in its category—the K3S delivers critical probing capabilities in a form factor so small it practically disappears within the machining envelope. This unprecedented compactness aligns perfectly with standard tool holder sizes, making it an ideal fit for setups where space is scarce and tool interference is unacceptable.
Compact Size, Comprehensive Capabilities
Despite its miniature footprint, the K3S series offers a full suite of measurement functions:
Workpiece Positioning: Accurately gauges the end face of workpieces to establish machining origins, ensuring precise tool alignment and consistent quality.
Outer and Inner Diameter Probing: Facilitates in-process measurements of intricate dimensions on small, complex parts, particularly beneficial for multitasking machines.
Grinding Applications: On cylindrical grinders, it detects grinding wheel wear to help maintain tight tolerances and reduce rework; on NC surface grinders, it measures workpiece height to optimize setup and process control.
This versatility across machine types positions the K3S as an essential tool for manufacturers requiring high-precision measurements within constrained spaces.
Driving Smarter, More Efficient Production
Beyond its specifications, the K3S’s true value lies in enhancing production efficiency. By integrating measurement directly inside the spindle, it minimizes dependence on manual inspections and off-line quality checks, resulting in:
- Reduced machine downtime
- Faster setup and changeover
- Improved machining accuracy
- Lower inspection workload for operators
In highly automated environments, this translates to more consistent output and reduced human error—crucial advantages for manufacturers advancing toward lights-out production and Industry 4.0 standards.
Conclusion
In a manufacturing era defined by smaller, smarter, and more automated machines, the K3S series provides the precision metrology capabilities needed—without occupying valuable space. It offers a sleek, practical solution to the persistent challenge of delivering high-accuracy measurements in the most compact machining environments.
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