Fraunhofer IPK, a leader in production technology research, has acquired Wayland Additive’s Calibur3 metal AM system to advance its work in electron beam melting (EBM). The system’s patented NeuBeam technology enables processing of challenging alloys, including titanium aluminides and CM247, overcoming limitations of traditional laser-based AM methods.
Overcoming Material Limitations in Additive Manufacturing
While Fraunhofer IPK has extensively researched laser-based AM for difficult-to-weld alloys, the institute recognizes the physical constraints of current methods. The Calibur3 system expands possibilities by eliminating the need for sinter cake post-processing, significantly reducing time and costs for complex geometries—even those with intricate internal structures.
Driving Industrial Adoption of Advanced AM Solutions
Tobias Neuwald, Head of Manufacturing Technologies at Fraunhofer IPK, stated: “This partnership allows us to explore new materials and applications, broadening the AM value chain.” The institute’s focus remains on application-oriented research, ensuring solutions meet industry demands for aerospace, energy, and high-performance components.
Wayland Additive Sees Growing Market Demand
Wayland CEO Will Richardson highlighted the sale as evidence of rising demand for advanced metal AM systems.“Collaborating with Fraunhofer IPK will accelerate real-world production applications,” he said, underscoring the sector’s shift toward eBeam technology for high-integrity parts.
Redefining Post-Processing Efficiency
A key advantage of NeuBeam technology is its streamlined workflow, which minimizes post-build steps compared to conventional powder-bed systems. Fraunhofer IPK’s investment signals a strategic move to enhance material versatility and reduce barriers for industrial AM adoption.
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