Samuel Taylor Limited (STL) has revolutionized its operations with a £120,000 investment in onsite nitrogen generation technology that promises to cut gas costs by 90%. The Redditch-based manufacturer’s new system combines a BOGE air compressor with an INMATEC nitrogen generation unit, eliminating reliance on expensive liquid nitrogen deliveries. This strategic move comes as businesses across industries grapple with rising energy costs and supply chain uncertainties.
The financial implications are staggering – STL has reduced its nitrogen costs from 90 pence per cubic meter to just 8 pence, with the entire investment expected to pay for itself within a year. For a company running four furnaces continuously for 24-36 hour stretches, these savings translate to significant competitive advantage. Technical specialist James Cameron emphasized the project’s importance, noting that reliable nitrogen supply is critical for multiple manufacturing processes at their facility.
What makes this installation particularly noteworthy is its cutting-edge technology. The INMATEC system can produce nitrogen with purity levels up to 99.999% directly from ambient air, while advanced remote monitoring capabilities ensure consistent quality and safety. This level of precision was crucial for STL, which requires uninterrupted nitrogen flow for its extended production cycles. The company’s partnership with local firm Compressed Air Engineering provides ongoing technical support, creating a complete solution.
Beyond immediate cost savings, the investment positions STL for long-term operational resilience. By bringing nitrogen production in-house, the manufacturer gains control over a critical input while insulating itself from potential supply disruptions. Cameron described the decision as “a no-brainer,” particularly given the rapid return on investment. The system’s efficiency is further enhanced by its ability to generate nitrogen on demand, eliminating waste associated with traditional delivery and storage methods.
This case study offers valuable insights for manufacturers considering similar moves. STL’s success demonstrates how targeted investments in production technology can yield dramatic cost reductions while improving operational reliability. As industries worldwide seek ways to offset inflationary pressures, onsite gas generation systems may become increasingly attractive – especially when they offer the combination of quick payback periods and ongoing savings that STL has achieved. The project also highlights the importance of partnering with experienced local suppliers for installation and maintenance support.
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